At our company, the design and manufacturing of precision molds are carried out using advanced CAD/CAM software. 🖥️
Mold production using CNC and EDM machines ensures high accuracy and quality. ⚙️
All molds are designed based on customer requirements and technical specifications to deliver optimal performance. 📐
With extensive experience and cutting-edge technology, we support your industrial production needs. 🛠️✨
🔩 Metal Turning; The Art of Shaping with Precision and Power!
⚙️ Manufacturing of cylindrical, conical, grooved parts and precise screws
🛠️ Expertise in groove turning, thread cutting, and industrial knurling
🏗️ Ensuring delicacy, strength, and quality in every project
🌟 With us, experience skill and discover quality!
🏗️ Aluminum Cutting and Plating with the Highest Quality!
✂️ Various cutting methods: Circular saw, CNC, plasma, and drilling
✨ Specialized plating: Cleaning, degreasing, neutralizing, and zinc coating
🛠️ Exceptional precision, modern tools, and cutting-edge technology
🏆 The choice of professionals for flawless and lasting projects!
🎨 Decoral Coating of Aluminum Profiles begins with powder coating and is completed by placing the desired design film and baking in the furnace.
🧼 First, the profiles are cleaned, then coated with the appropriate paint.
🔥 These profiles are fireproof, lightweight, and moisture-resistant.
🏡 The best choice for door, window frames, and building facades without the need for maintenance!
✨ The beauty of wood, the durability of aluminum!
🎨 Powder Coating is divided into two types: liquid and powder, and is applied to metal parts through spraying and baking in the furnace.
🚗 This coating is widely used in the automotive, home appliance, and metal furniture industries.
🛡️ Its high resistance to weathering and detergents is one of its main advantages.
🌱 Powder coating is environmentally friendly and recyclable.
✨ The result: a smooth, durable, beautiful surface with fast drying!
🔩 Aluminum, with properties such as high strength, lightweight, and corrosion resistance, has widespread applications in various industries.
🧼 For enhanced appearance of aluminum parts, plating is done in several stages: cleaning, degreasing, neutralizing, and zinc coating.
🌊 In the cleaning stage, surface contaminants are removed using ultrasonic waves.
⚡ Then, the surface is activated and prepared for plating coverage.
✨ Finally, using zinc or stannate, the surface becomes shiny and resistant!
We are an active industrial group in the field of aluminum profile production, utilizing modern machinery and cutting-edge technology to deliver high-quality and precise products tailored to the needs of our customers.
⚡ The spark or Electrical Discharge Machining (EDM) method is one of the modern die-making technologies that removes metal without mechanical contact using high-energy sparks.
🔩 In this process, the electrode and workpiece are placed in dielectric fluid, and with each spark discharge, the tool shape is copied onto the workpiece.
🔥 Each spark generates temperatures of about 8000 to 12000°C, causing erosion on both the workpiece and the electrode.
🔧 To achieve high precision and depth, multiple electrodes are used in sequence for roughing and finishing.
🔄 The dielectric fluid is continuously filtered and recycled to remove particles and maintain high-quality operation.
🛠️ Press molds are divided into two categories based on the number of working stations: single-station molds and multi-station molds.
🎯 Single-station molds include compound molds (only cutting) and combination molds (cutting + forming), which are done in one stroke.
🚀 Multi-station molds include progressive molds and transfer molds, where processes advance step by step.
📄 In progressive molds, the sheet metal strip moves between stations with the help of a feeder, and at each stage, a part of the piece is completed.
🔄 In transfer molds, the blank is moved between stations or presses by mechanical systems, specifically for larger parts.
🛠️ Extrusion means passing metal or material through a die to produce a desired cross-section.
🚀 Advantage of extrusion: manufacturing complex shapes and the ability to shape brittle materials!
🔥 Extrusion can be done on both cold and hot materials and is used in metals, polymers, ceramics, and concrete.
🔧 Extrusion methods include “direct” (the movement of the piston and the workpiece in the same direction) and “indirect” (the movement of the chamber over the workpiece).
❄️ In extrusion, the heat generated from friction is high, and cooling is essential!
🛠️ The punch and matrix mold is made of two parts: male (punch) and female (matrix), and is used for shaping metals.
🔩 These molds come in different types: cutting ✂️ (cutting metal sheets), forging 🔨 (shaping with pressure), bending ↩️ (creating bends in sheets), and drawing 🏺 (forming volume in metal sheets).
🛡️ They are usually made of SPK steel for high durability.
🎯 In their design, attention must be paid to factors such as clearance, bending angle, and preventing sheet tearing.
⚙️ For precision in movement, these molds are installed on shoes equipped with guide rods.
🛠️ Aluminum mold making consists of two main stages: CAD design and manufacturing (machining and assembly).
🔩 In mold making, hot-work steel is used because it must have high resistance to temperature and wear.
⚙️ Extrusion molds are divided into two types: for solid profiles and for hollow profiles.
🔥 Important factors in aluminum extrusion profiles include temperature, pressure, speed, and steel quality.
📈 Precise design, coating, nitriding, and proper maintenance determine the lifespan and quality of the extrusion mold.
